Mercury Outboard Voltage Regulator Problems

Any thoughts on why this happened and how it can be prevented in the future?. Other options may be available, contact your local Mercury or Mariner Outboard dealer for additional information. DO NOT USE A MAINTAINENCE FREE, AGM OR DRY CELL BATTERY WITH THIS TYPE REGULATOR/RECTIFIER AS THIS WILL VOID THE WARRANTY !!! Precautions: 1. Visit our array of 150hp 175hp 200hp now. NEW VOLTAGE REGULATOR MERCURY OUTBOARD 60HP MARINE 30-120HP 883071T 883071A. You can also find other images like jeep wiring diagram, jeep parts diagram, jeep replacement parts, jeep electrical diagram, jeep repair manuals, jeep engine diagram, jeep engine scheme diagram, jeep wiring harness diagram, jeep fuse box. Ron was amazing. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information. The motor is a 91 175 black max. Engine stalling, sputtering and intermittent acceleration will occur when the vehicle's voltage regulator is unable to handle the power put out by the vehicle's stock (and faster-moving) alternator. A voltage regulator is a system designed to automatically maintain a constant voltage level. Disconnect the Mercury Outboard switch and reset, if the engine fires, replace the Mercury Outboard switch. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information. While running the boat around the lake the tachometer reading bounces around from 2000 to 5000 rpm. Mercury 115 FourStroke Mercury Marine’s line of second-generation 4-stroke outboard engines, all based on a larger 2. Great for aluminum fishing boats, inflatables, sailboats, or as a kicker, the 8hp and 9. If you are having problems with the charging system, you may need to test the rectifier for functionality. com is not liable for any misunderstandings, errors or omissions regarding this information. So I want to test it. We offer CDI Electronics products at lowest prices with superior service. Mercury Outboard Parts and Mercury Marine Motors are among the most popular outboard motors for sale today. This is why a regulator is crucial to a healthy charging system. 225 Outboard Motor pdf manual download. There are a total of 6 wires coming off of this voltage regulator. We have been cleaning and flow testing Optimax air injectors and fuel injectors for many years. Still consider myself a "Marine Apprentice" after 43 years (learn something new every day). When I put a volt meter on the battery engine not running it is at 12. They provide voltage to your switchbox or CDM's. 858891A22 Mercury & Mariner 1998-1999 ECU ECM 200 HP ONLY DFI V6 1 YEAR WTY 583529 Johnson Evinrude 1988-1990 Rectifier Regulator 88 90 100 + HP 1 YEAR WTY. Some aftermarket voltage regulators have experienced problems working in factory-built systems. You can also find other images like wiring diagram, parts diagram, replacement parts, electrical diagram, repair manuals, engine diagram, engine scheme, wiring harness, fuse box, vacuum diagram, timing belt, timing chain, brakes diagram, transmission diagram, and engine problems. Mercury used to sell the fuel rails separately. Please note. I have a 2002 Mercury 60 hp efi. Today I started it up and ran just fine. 1979-up Unit Hp 135-200 Mariner 25 Mercury Rebuilt Left Lower Ratio 1. Voltage Regulator – Device mounted on an outboard engine. This part combines the separate rectifier and voltage regulator into one unit. 1979-up Unit Hp 135-200 Mariner 25 Mercury Rebuilt Left Lower Ratio 1. I've read a lot about the rectifier being the culprit. The total cost to fix my motor was just over $2800 and Mercury took care of it with no questions asked. it has 3 wires from under the flywheel-YELLOW-PINK-PINK with YELLOW stripe. Mercury stepped up to the plate & made me a very loyal customer. Converting Your Outboard's Unregulated Charging System. Free Shipping and great savings on this CDI Mercury Replacement Voltage Regulator 194-5279. Rectifier testing and troubleshooting. So I want to test it. Some Mercury Outboard decals are OEM, we pursue to meet OEM specifications and also we have our original designs. What is a Charging System? The modern charging system hasn't changed much in over 40. Most Mercury Outboard Stators perform two important functions 1. Free 2-day shipping. Without the correct voltage, your outboards starter motor may not be able to crank the flywheel fast enough to activate your ignition system. Prime fishing season now and no boat for 3 weeks. Parts manufactured by CDI Electronics meet or exceed OEM specifications. If only a rectifier is required which wires would hook to the rectifier and where would the third wire go. Mercury Design Ii 75-90 Hp 4 Stroke Regulator Rectifier For Yamaha 67f-81960-12-00,Mercury 804278a12,804278t11 , Find Complete Details about Mercury Design Ii 75-90 Hp 4 Stroke Regulator Rectifier For Yamaha 67f-81960-12-00,Mercury 804278a12,804278t11,Voltage Regulator Mercury 804278a12,Mercury Regulator Rectifier804278a12,Outboard Regulator Rectifier Mercury 804278a12 from Other Motorcycle. Ground connections are important for good voltage, and if there is faulty voltage, the regulator rectifier can run hot. > If this is just a flywheel magnet generator, then it might be similar t. The rectifier can remain in place, but all wires will need to be removed from the rectifier. A faulty or failing stator can cause one or more symptoms. This outboard engine weighs approximately 395 pounds. I had the exact same thing happen to me on the same 2+2 Mercury motor only mine was a 100 HP. Are you looking for Jeep Liberty Kj Full Service Repair Manual 2006 2007? You then come right place to obtain the Jeep Liberty Kj Full Service Repair Manual 2006 2007. Find information how to test and check the ignition systems on Mercury Mariner outboard motors. Parts Included Voltage Regulator 99502A9 / CDI 194-9802 What this appears to be is that CDI took the original MerCruiser 99502 Core Housings and replaced all of the internal componentsSo it's kind of a hybrid part. Removing Alternator and replacing regulator for an outboard Engine. If you are experiencing dim dashboard lights or headlights, battery charging problems, or frequent light bulb replacements, this may point to a problem with the regulator. If not then I'd take it back & get it checked out. Trim tabs are working great and I added the Bimini top this spring as well. Download a 60HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Return to Mercury Outboard Troubleshooting Home page: Troubleshooting Mercury Outboard Alternator Driven Ignition ***** This information is supplied as a service guide only and Outboardparts. Electrical outlets in various other countries run at a various voltage, which is why you need a converter when traveling. 2006 25HP Mercury Outboard- EFI 4 stroke-2006 25HP Mercury Outboard- EFI 4 stroke- motor was cutting Battery side or voltage regulator failure. A faulty or failing stator can cause one or more symptoms. Fits all Mercury & Yamaha outboards that use one of the part numbers listed above ONLY. I am possibly having voltage regulator problems with my 2001, 90 hp, 2 stroke mercury outboard. The Mercury Four Stroke 115 Horse Power Outboard Engine is a significant upgrade to its predecessor. If it's nearly the same as on the red wire, unplug the two-wire connector from the voltage regulator, then measure the voltage on both terminals in that plug. Top of Page. I replaced both the regulator & stator in tandem when my PC800 developed a no-charge problem with melted wires and all. Systems with greater charging outputs, around 10 amps and above, use a regulator to keep the current and voltage from exceeding certain limits. While transmission issues bring fear to many auto owners, the fuel pressure regulator and control is just as important. MERCURY OUTBOARD 200HP XR2 TRIM TILT AND TRANSOM MERCURY MARINER RECTIFIER VOLTAGE REGULATOR V6. so we took it out again after fully chargeing the battery and we did not have a problem but after a couple of months we had taken it back to saltwater marine 4 times they just said to buy a. charging system: the alternator, and/or the voltage regulator. About DB Electrical. You have to remove the alternator, remove the voltage regulator, then there will be a orange rubber seal that houses the brushes. Chart A shows voltage and current reading of a standard rectifier. Chart B shows the more stable voltage and current reading on a regulated rectifier. I called and spoke with Ron, he said they have the parts. Engine stalling, sputtering and intermittent acceleration will occur when the vehicle's voltage regulator is unable to handle the power put out by the vehicle's stock (and faster-moving) alternator. Mercury Jet Drive Parts - SportJet by HP & Model 240 EFI M2 Jet Drive Powerhead OE384500 THRU 0E406399 - USA - Cat. If you are experiencing dim dashboard lights or headlights, battery charging problems, or frequent light bulb replacements, this may point to a problem with the regulator. Fits Mercury/Mariner 75‑V6 outboards and the new Verado. 9Hp 15Hp 4 Stroke Outboard Repair Manual [Improved]. Labor costs are estimated between $121 and $154 while parts are priced between $297 and $383. Until recently the easiest way to tell the systems apart is by looking at the plugs that connect the stator to the regulator. 1995 Mercury Outboard 75 hp Voltage Regulator 854515. • The name and address of your dealership. Most Mercury Outboard Stators perform two important functions 1. These only charge your battery and unless your battery was very marginal when you went out, it should run on a fully charged battery longer than that. CDI 194-2115K-1 Mercury Mariner Voltage Regulator Kit available at Wholesale Marine. Welcome to the Mercury Check Engine Light codes page. 4V, but lead-acid batteries are tolerant of quite high voltages when charging so I just keep an eye on my voltmeter and switch from A to B if the voltage gets uncomfortably high (say over 16V). Just checking if anyone has had similar experience with their Mercury outboards. I wonder how many people are driving around in vehicles they did not purchase new yet the vehicle has in the glove box the necessary paperwork to send off to notify them. To troubleshoot the engine, go through a series of checks for specific issues that can occur and fix as needed. The rectifier regulator also regulates the voltage that is sent to the battery. Shop for Mercury & MerCruiser outboard spare parts for all make and models via Outboard Spares now. Most Mercury Outboard Stators perform two important functions 1. DVA Explained DVA stands for Direct Voltage Adapter, which is used to measure peak AC voltage. it can cause any number of problems including powerpack failures, dead batteries, intermittent and weak spark. Follow wires and/or use the wiring diagram. Great for aluminum fishing boats, inflatables, sailboats, or as a kicker, the 8hp and 9. 0T416659 through 0P800906. I lost a tournament limit out of the deal. So, all you're lacking is the voltage regulator. When the regulator fails, the car has distinct signs to look for to help you diagnose the issue. Thankfully it was snuffed out and looks like minimal damage was done. You can download any ebooks you wanted like Volvo S80 2012 Owners Manual in easy step and you can read full. on my third trim unit and my third voltage regulator. Boat Battery keeps Dying - WHY??? Skip navigation Sign in. Arco Marine (21) CDI Electronics (91) Mercury-Mariner Outboard (222). 1997-2000 Mercury Mariner Factory 40 50 55 60hp Service Manual 2 Stroke. Bad grounding, corroded battery connection and poor or loose battery connections will cause faulty voltage. Watch here. Find VOLTAGE REGULATOR - 8M0084173 here. I lost a tournament limit out of the deal. Offering a lighter (the engine weighs 163 kg, just over 9kg less than the closest four-stroke competitor) and quieter experience due to a redesigned engine and cover made to reduce noise and vibration whilst providing more performance and better aesthetics, this engine is a definite contender. 9 volts at the battery. Shop, read reviews, or ask questions about SIERRA Voltage Regulator for Mercury/Mariner Outboard Motors at the official West Marine online store. Warning lights, unpredictable engine performance and dimming or pulsating lights are all signs of a faulty voltage regulator. Follow wires and/or use the wiring diagram. Chart B shows the more stable voltage and current reading on a regulated rectifier. Please note. The total cost to fix my motor was just over $2800 and Mercury took care of it with no questions asked. Voltage regulators connect to the stator (2 yellow wires) and convert 10- 70+ volts a/c from the stator to 14. VOLTAGE REGULATOR RECTIFIER for Mercury 75-90 HP 4 Stroke 804278A12 804278T11 See more like this SPONSORED VOLTAGE REGULATOR RECTIFIER for Mercury 75-90 hp 4 Stroke Outboard Marine Engine (Fits: Mercury). If you are having problems with the charging system, you may need to test the rectifier for functionality. You have to remove the alternator, remove the voltage regulator, then there will be a orange rubber seal that houses the brushes. Presenting Mando Regulator 42785 in stock and ready for shipping today!. Just checking if anyone has had similar experience with their Mercury outboards. * NOTE : This is a new item that we do not have a motor to complete final testing on. They are usually designated by amperage out put such as a 22- amp or a 32-amp system. Lower unit has been rebuilt and serviced this spring and it is running mint. com Community Forums. Great Lakes Skipper has amazing discount new and replacement boat parts like Mercury Marine outboard boat engine harnesses, boat engine plug adapter harnesses, boat instrument cable extensions, and more Mercury outboard boat motor harnesses made by Mercury, Lund, Sea Ray, and more. i run a bosch fuel pump,humminbird gps/depth finder 787c, hydralic jack plate,trim, I am pretty sure I am not charging the battery much going down the lake to my fishing hole, The only reason I am bringing this up, I recently pulled the battery (new battery) to do some. # 90-891837006 Electrical Components, PCM Mounting. What others are saying Understanding AC Power for Heavy-Duty Power Tools Figure Type 14 can convert into two circuits Home Outlet Diagram Learn a thing or two about electricity to stay safe, save your tools, and build your own adapters. We bought a new 60hp mercury 4 stroke in 08/09 and after the 6th run out in the sound the alarm hag gone off. Defect Details: Voltage regulator failures which will prevent the battery maintaining a proper charge. In the end I spoke to the manufacturers and after a bit of "discussion" (The words "fit for purpose" were used a few times!) they agreed to let me have a regulator. At anything much over idle you should see more than 8v. Original Factory Mercury Marine Stators. Then, with the boat in the water, throttle up to about 2500 RPM and measure the voltage again. Labor costs are estimated between $121 and $154 while parts are priced between $297 and $383. Voltage regulator shorted out and started a nasty fire that could not be put out until the starting battery was disconnected. After that I spent my first ten gallons of gasoline from the battery is dead because the voltage regulator was dead. Charging system gauge or warning lamp. Find MERCURY 8M0006034 VOLTAGE REGULATOR TESTED, WORKING GOOD @@CHECK THIS [email protected]@@ motorcycle in Atlanta, Georgia, United States, for US $49. Converting Your Outboard's Unregulated Charging System. Please note. The rectifier can remain in place, but all wires will need to be removed from the rectifier. This product is great for use in all marine applications. Aftermarket parts are not sourced from the original vehicle or equipment manufacturer, but are designed to function the same as - if not better than - the original. Find Voltage In Stock Now. Our fuel injector cleaning service and flow testing is used by many dealers. I found the voltage regulator, the top one, fried. Touch the black wire of the multimeter to the end of the black lead of the outboard rectifier. Steven Lamp fishing in Key West professionally for over 25 years. Mercury outboard rectifier problems keyword after analyzing the system lists the list of keywords related and the list of websites with related content, in addition you can see which keywords most interested customers on the this website. Outboard Parts Mercury - Mariner Electrical Voltage Regulator (9) Manufacturer / Brand. 1997-2000 Mercury Mariner Factory 40 50 55 60hp Service Manual 2 Stroke. When cruising it will fluctuate between 2000 rpm and 4000 rpm. Mercury 115 Hp EFI 4 Stroke Outboard Repair Manual [Improved] Mercury Mariner 8 / 9. VOLTAGE REGULATOR RECTIFIER for Mercury 75-90 HP 4 Stroke 804278A12 804278T11 See more like this SPONSORED VOLTAGE REGULATOR RECTIFIER for Mercury 75-90 hp 4 Stroke Outboard Marine Engine (Fits: Mercury). Boat Parts and Accessories Store - Find Replacement Boat Parts, Electronics, Navigation, Engines, Fishing Supplies, and more. 2 displacement. The most common problem with both two- and four-stroke engines begin with the fuel system. NEW VOLTAGE REGULATOR MERCURY OUTBOARD 60HP MARINE 30-120HP 883071T 883071A. There seems to be a problem completing the request at present. But I'm worried about what caused the stator to go out in the first place. There are a total of 6 wires coming off of this voltage regulator. How to Compression Test on Mercury 2-Stroke Outboard Engine November 17, 2016 Repair Manual Do-It-Yourself Outboard Repair Guides 2 Its highly recommended to always use a outboard repair manual for your specific year and model outboard engine when preforming a cylinder compression test on your motor. Ask the experts on our Mercury Outboard Parts Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Testing performed by Mercury PD&E NVH staff at a Mercury Marine test location on a 2013 Bayliner 170. 87 Ratio Mercury Mariner 135-200 Hp 1979-up Rebuilt Lower. Model years 1992 to present. Please review our Warranty, Returns & Refunds policies before you place an order. Applications with 16 amp voltage regulator and non-louvered flywheel cover Applications not using a voltage regulator Stators with 5/8" laminations and used with 15amp voltage regulator MERCURY/MARINER Electrical System All Voltage Regulators have built in capacitors that provide high voltage spike protection. * NOTE : This is a new item that we do not have a motor to complete final testing on. High-end, outdoor-grade Mercury Outboard decals. DO NOT USE A MAINTAINENCE FREE, AGM OR DRY CELL BATTERY WITH THIS TYPE REGULATOR/RECTIFIER AS THIS WILL VOID THE WARRANTY !!! Precautions: 1. I lost a tournament limit out of the deal. The average cost for a Mercury Mariner alternator replacement is between $418 and $537. Mercury stepped up to the plate & made me a very loyal customer. This product is great for use in all marine applications. Take the lead from the tach lead from one and stick it in the other. > call it a lighting coil, and it works fine as long as you have a. Continually failing regulators can indicate a problem with the stator or stator wiring, or a heavy load of accessories, causing the regulator to overheat and fail. Check the voltage on the red and white Ignition wires at the CD Unit. The voltage "sits" there until the regulator outputs the voltage again and the voltage drops. Move the grey wire from the terminal with the yellow wire to the other terminal with the. After that I spent my first ten gallons of gasoline from the battery is dead because the voltage regulator was dead. Voltage Regulator Rectifier for Ducati 748 750 851 888 900 906 907 916 Monster 900 Super Sport 900 SS 1986-1998. 2014 Practical Outboard Ignition Troubleshooting Guide. The STATOR is an important part of the electrical system, both from an ignition and charging aspect. Hi, I just put a Voltage gauge in my checkmate. Aftermarket parts are not sourced from the original vehicle or equipment manufacturer, but are designed to function the same as - if not better than - the original. new voltage regulator mercury outboard 60hp marine 30-120hp 883071t 883071a 1990 2001 Johnson Evinrude Outboard Service Manual 1 hp to Dispelling the Myths of the Modern Four Stroke Outboard Motor. Defect Details: Voltage regulator failures which will prevent the battery maintaining a proper charge. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information. 25 liter mercury outboard. So I want to test it. 6p is where ya want to be at Doug may be right you're tach is messed up or the voltage regulator is screwed up. what can be the problem … Ran out of gas now won't start I was cruising around as a second day owner of a 2005 sea ray with 5. While transmission issues bring fear to many auto owners, the fuel pressure regulator and control is just as important. The only good thing was it was covered by insurance since it was damaged by fire. About Sewing Machine Repair Necchi Supernova Adjustments Manual Sewing Machine Repair Necchi Supernova Adjustments Manual is most popular ebook you need. Plus your motor is probably different than mine. More on that on a seperate page. New voltage regulator for Mercury / Mariner outboard motors. My dealer quoted $192. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 60 HP outboard motor to factory specifications. 1979-up Unit Hp 135-200 Mariner 25 Mercury Rebuilt Left Lower Ratio 1. There are two windings in the stator, independent from each other, each connected with 2 yellow wires. Both are wet-cell lead-acid. 5 to 275 2-Stroke Motorsf. Check the current with an i410 or i1010 current clamp. Best Answer: Seems to me there was a problem with these regulators, but i would need your serial number to look for the service bulletin. More on that on a seperate page. Shop Mando Regulator 42785 available for sale today on the internet. Last Year I had problems with my starter solenoid and was in the bay. Visually Check the Stator, Trigger, Rectifier/Regulator and Flywheel: Cracks, burned areas and bubbles in or on the components indicate a problem. or voltage regulator. Seems that my voltage regulator burned up and caused a small fire underneath the cowl. Fits Mercury/Mariner 75‑V6 outboards and the new Verado. Offering discount prices on OEM Mercury Marine parts for over 50 years. Mercury Outboard Motors - Online Shop/Service/Repair Manuals Download Mercury Mariner Outboards 45 Jet 50 55 60 HP Models Service Manual Original Mercury Mariner Outboards Service and Repair Manual. Technology has developed, and reading 1965 1978 Johnson Evinrude Outboard 1 5hp 35hp Service Repair Manual books might be more convenient and easier. Mercury Marine Two Years Limited Warranty (Europe) WHAT IS COVERED: Mercury Marine warrants each new Mercury Outboard, Mariner Outboard, Jet Products, Thruster Electric Trolling Motors, Mercruiser Inboard or Sterndrive engine products to be free of defects in material and workmanship during the period described below. Founded in 1939 by the talented engineer-businessman Carl Kiekhaefer, the Mercury brand of boating engines are found as factory equipment with many watercraft manufacturers. Does anyone know were the voltage regulator is located on the car?. Outboard Parts: Mercury Outboard: Electrical & Ignition Mercury 815279A2 Mercury Mariner 75-115 Hp Outboard Voltage Regulator 1988-93 18736A8 Mercury Mariner. All chapters in the service manuals apply to the whole engine Mercury Outboard engine and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion. 7 m) cables, 1 red (+) Positive and 1 black ( ‑) Negative, 4 gauge with ring terminals. I know for a fact that Mercury/Mariner put out a factory modification which added a voltage regulator for almost all medium to larger sized, 70's and early 80's outboards, and I believe Johnson/Evenrude did the same thing. If looked like a small fire. No, I'm referring to a Mercury outboard engine. Outboard mercury problem. Tuzliufi Replace Voltage Regulator Rectifier Mercury Mariner Outboard 5 Wires 25HP 30hp 40hp 65hp 70hp 75hp 80hp 90hp 100hp 105HP 115hp 125hp V-135hp V-140hp V-200hp 95hp 120hp 175hp 210hp 250HP Z33. Voltage Regulator Rectifier Mercury Outboard 16 & 40 Amp 1989-1991. NOTE: Tachs will not work on engines with Magnapower I ignition. If you are experiencing dim dashboard lights or headlights, battery charging problems, or frequent light bulb replacements, this may point to a problem with the regulator. The total cost to fix my motor was just over $2800 and Mercury took care of it with no questions asked. The voltage was similar and it was boiling the battery and it also caused some problems with instrumentation. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 60 HP outboard motor to factory specifications. About DB Electrical. In business for 30 years in eastern Tennessee, we feature the highest quality starters, alternators, generators, and electrical parts for your vehicle, boat, watercraft, motorcycle, ATV, farm tractor & more. Like all mechanical equipment, Mercury motors can exhibit issues, ignition problems being some of the most worrisome. Parts Catalog. Original Factory Mercury Marine Stators. APPLICATION ON NEXT PAGE. This is the best Mercury Outboard Forum on the internet, it's yours! If you own a Mercury Outboard. Fits all Mercury & Yamaha outboards that use one of the part numbers listed above ONLY. CDI's Regulated Rectifiers is a direct replacement for Johnson/ Evinrude and applicable to many Mercury Marine outboard engines. BATTERY CABLE-NEG 84. There is a recall on the voltage regulator. DISCLAIMER. Re: Tachometer Voltage Regulator/Rectifier Issue You can test this out without a DVA. Mercury Outboard Parts by Year (Mercury, Mariner, Mark, Force, Chrysler, Sears, SportJet) Mercury Outboard 1991 1200413LD IGNITION COIL/VOLTAGE REGULATOR. 40hp Mercury 4 stroke power issue Mine was caused by a faulty voltage regulator. Please verify your this is the case before ordering. i run a bosch fuel pump,humminbird gps/depth finder 787c, hydralic jack plate,trim, I am pretty sure I am not charging the battery much going down the lake to my fishing hole, The only reason I am bringing this up, I recently pulled the battery (new battery) to do some. The brushes have springs that apply pressure, to free it I just pressed it with my finger. All you need to know about your outboard engine issues and good advice from your fellow boaters. Electrical- Alternator- 3 Step Voltage Test. Download Mercury outboard engine factory service repair manuals straight to your computer in just seconds. The voltage "sits" there until the regulator outputs the voltage again and the voltage drops. Boat Battery keeps Dying - WHY??? Skip navigation Sign in. Touch the black wire of the multimeter to the end of the black lead of the outboard rectifier. Marine Engine Parts Catalog with a complete line of replacement Exhasut, Electrical, Steering, Hose and Many other hard parts. The Alternator. I had the exact same thing happen to me on the same 2+2 Mercury motor only mine was a 100 HP. - 2001, Mercury Marine Page 1 of 26 INSTALLATION MANUAL 25, 30, 40, 50 and 60 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should be. 1979-up Unit Hp 135-200 Mariner 25 Mercury Rebuilt Left Lower Ratio 1. After that I spent my first ten gallons of gasoline from the battery is dead because the voltage regulator was dead. I wonder how many people are driving around in vehicles they did not purchase new yet the vehicle has in the glove box the necessary paperwork to send off to notify them. The hood and a lot of wiring burned to a crisp. We changed the starter battery alt voltage regulator and starter relay the car is a 1984 mercury cougar and it will run for a day and then wont start and all you get is a clicking sound?. Please use the revised specifications shown on the following page when troubleshooting the voltage regulator/rectifier on the affected models. Some Mercury Outboard decals are OEM, we pursue to meet OEM specifications and also we have our original designs. Most charging system problems will be corrected by performing the following steps. 1 Voltage Rectifier For MERCURY MARINER Outboard 6Wire 815279-3 883072T AU. Please give us the opportunity to resolve any problem. The connector between the original stator and the regulator melted in a catastrophic way. Belguim 0P156468 through 0P269818. Mercury Voltage Regulator: Part Number: 854515: Condition: Used, good condition. 3V and a little less than 15V. Original Factory Mercury Marine Stators. Touch the red wire of the multimeter to the end of the red lead of the outboard rectifier. Is this a problem with the voltage regulator? Where does the tachometer take its signal from? Thanks. the problem end up being? I. I am possibly having voltage regulator problems with my 2001, 90 hp, 2 stroke mercury outboard. Buy a genuine Mercury Quicksilver or aftermarket part. A faulty or failing stator can cause one or more symptoms. The service manual download for the above listed Mercury. 2) Check voltage on the red (or purple) wire at the CD unit. Top of Page. The service manual downloads for the above listed Yamaha, Mercury, MerCrusier Mariner, Suzuki & Johnson/Evenrude models describes the service procedures for the complete inboard, outboard, jet drive or stern drive. A leading name in marine engines, Mercury is recognized for producing top-quality outboard motors as well as the MerCruiser line of inboard engines. When it can no longer self-regulate proper voltage from the rectifier, usually due to dead and/or weak cells, it poses a serious threat to rectifier failure and thus needs replacing. 5 In Stock - Ships Immediately. 1979-up Unit Hp 135-200 Mariner 25 Mercury Rebuilt Left Lower Ratio 1. Look for any ebook online with easy steps. Mercury Rectifier Troubleshooting. MERCURY® MERCRUISER® ELECTRICAL SYSTEM ALTERNATORS STATOR 398- 6231A10 For original factory equipped charging system Fits 3. Some features may not work as intended in your current browser. APPLICATIONS: MERCURY MARINE OUTBOARD 150 H. Ignition Switch. Details about R2060. The battery was still starting the outboard and was able to use depth finder. I have a 1987 Nissan sentra that needs a new voltage regulator. While transmission issues bring fear to many auto owners, the fuel pressure regulator and control is just as important. Erratic tachometer readings. new voltage regulator mercury outboard 60hp marine 30-120hp 883071t 883071a 1990 2001 Johnson Evinrude Outboard Service Manual 1 hp to Dispelling the Myths of the Modern Four Stroke Outboard Motor. Voltage Regulator Mercury Marine 7SI Delco Alternator 271940. This Site is best viewed in IE7 or newer and Firefox 3 or newer. The Fuel Pressure Regulator and Tracker Valve maintains exact fuel and air pressures. If the voltage is 13. but would like to know if their are any cons. txt) or read book online for free. The symtoms: 1. If you are searching for Mercury 150 Hp Black Max Boat Parts, you have definitely come to the right place. Run the engine at 2000 RPM. 2014 Practical Outboard Ignition Troubleshooting Guide. Battery is not charging. Boat Battery keeps Dying - WHY??? Skip navigation Sign in. Ideally the circuit should be followed by a voltage regulator to keep the voltage down to around 14. By clicking close you agree to use the site as is. Please use the revised specifications shown on the following page when troubleshooting the voltage regulator/rectifier on the affected models. Does anyone know how to test the tach to see if it has gone. Mercury Design Ii 75-90 Hp 4 Stroke Regulator Rectifier For Yamaha 67f-81960-12-00,Mercury 804278a12,804278t11 , Find Complete Details about Mercury Design Ii 75-90 Hp 4 Stroke Regulator Rectifier For Yamaha 67f-81960-12-00,Mercury 804278a12,804278t11,Voltage Regulator Mercury 804278a12,Mercury Regulator Rectifier804278a12,Outboard Regulator Rectifier Mercury 804278a12 from Other Motorcycle. Preventing over charging battery and improve charging capability. Next load the alternator by turning on dc loads such as lights, radio, etc. All the wiring and associated electronics on the port side of the engine were burned to a crisp and the ensuing failure sucked the main battery to zero. With the regulator taking away the load (no output from the regulator) the voltage can reach 200+ volts at high rpm at the stator. Last time out in the boat my voltage guage would hit the peg at 16 volts when the engine was wound up over 3500 rpms.